The wiring harness is the wiring component that connects the electrical equipment in the circuit. It is composed of insulating sheath, terminal blocks, wires and insulating wrapping materials. It is not difficult to produce wiring harnesses used in common areas, but relatively low profits. At present, the area that is more attractive to manufacturers is undoubtedly the new energy vehicle wiring harness with a huge market and a certain technical threshold. A wire harness with excellent performance needs to be checked at various levels in the production process. How does TXGA improve the quality of the wire harness in the usual steps of wire harness production?
1. Open line
Cut the finished wire that meets the required performance to the specified length. The accuracy of this step is directly related to the entire production schedule. Once a mistake occurs, especially the short opening size, it will cause all stations to rework. TXGA purchases high-precision wire cutting machines to avoid such problems. Even light, thin, short and small wires can be processed accurately.
2. Terminal crimping
Strip an appropriate length at both ends of the wire, determine the crimping parameters according to the drawing requirements, and crimp the terminal to the wire. TXGA adopts imported servo terminal crimping machine, opening and crimping can be done by the equipment at one time, more efficient. If the product required by the customer has special process requirements, TXGA’s technical staff will provide processing technical guidance to the production department according to the demand to ensure the smooth progress of production.
3. Pre-installation process
TXGA has set up pre-assembly stations for complex wiring harnesses, and assembles the pre-assembled parts in advance. Through the scientific arrangement and continuous optimization of the pre-installation process, the production efficiency is greatly improved.
4. Final assembly process
According to the assembly platform designed by the product research and development department, the workers assemble various pre-assembled products on a large tooling board and finally complete the shipment. Through the division of pre-assembly and final assembly, modular assembly can be realized, production efficiency is improved, and product appearance damage caused by excessively long assembly lines is avoided.
TXGA has been specializing in the development and manufacturing of core technology of wire harness products for 15 years, and its products are widely used in various challenging environments. To purchase wiring harness, enter [Product Center] and place an order immediately.
