Harness customization is to make equipment more suitable for applications in special environments and ensure that the electrical systems within the equipment can operate safely under various conditions. The main components that make up a custom harness include:
1. Harness conductor
The conductors of custom harnesses should be flexible. The thinner the conductor, the better the flexibility of the wire harness, but if the conductor is too thin, the phenomenon of wire harness entanglement will occur.
2. Harness core wire insulation
The insulation within the custom harness should avoid sticking, and the insulation also needs to support the individual strands of wire.
3. Harness tensile element
The center wire of the custom harness needs to have filler to protect the stranded wire structure and prevent the stranded wire from straying into the center area of the cable.
4. Stranded wire structure
The strand structure of the custom wire harness needs to be wound around a stable tensile center with an optimal crossover pitch.
5. Inner sheath of wire harness
The inner jacket of the custom harness ensures that the strand structure does not stray.
6. Harness shielding
Loose braids will degrade EMC protection, and the shield will quickly fail due to cracking of the shield, so custom harnesses require a tightly braided shield for torsion resistance and shielding.
7. Outer sheath of wire harness
Harness outer sheaths made of different materials have different functions, such as UV resistance, low temperature resistance, oil resistance and cost optimization. But the outer sheaths of custom harnesses all have one thing in common, that is, they have high wear resistance and high flexibility.
TXGA is a leader among domestic wire harness customization manufacturers, and its production technology is professional and mature. You only need to put forward the final application requirements and budget, and TXGA can provide a complete one-stop solution to assist your product development. Enter TXGA [Product Center] to learn more.
