Definition, composition, material details of electronic wire harness, selection of electronic wire harness materials

TXGA provides a summary of the many recent customer searches for electronic wiring harnesses. A circuit group provides the overall service of a load source group, such as a switching unit, a control system, a trunk line, etc. The basic research content of traffic theory is to study the relationship among traffic volume, call loss and wire harness capacity, so wire harness is an important basic concept in traffic theory. This paper mainly explains the definition, composition, material and selection of wire harness.

definition of wire harness

Set up a communication bridge between two or more isolated and disconnected electronic circuits, so as to make current flow and realize various functions of various electronic components. It is an indispensable part of various electrical appliances and electronic equipment.

Composition of wire harness

Signal harness: injection molding is required.

Common wire harness components are: terminals, plastic parts, wire.

Complex wire harness components are added: tape, casing, labeling, tape, sheath, etc.

Materials of wire harness

Take automobile wiring harness's requirements on materials as an example: its electrical performance, material dispersion, temperature resistance and so on are all higher than the general wiring harness requirements, because automobile wiring harness involves personal safety, so the requirements on material safety are more stringent. The following 6 points are the requirements for wire harness materials in automobile wire harness;

1. Shield wire should be used for weak signal sensor.

2. Automatic transmission wire is hydraulic oil resistance, high temperature resistance, good temperature stability wire.

3. The wire harness wire on the roof of the luggage compartment should keep its elasticity at low temperature, so choose the cold-elastic wire to ensure its normal work.

4. Use ABS wiring harness assembly outside the 150-200 ℃ high temperature resistance, insulation protection hard, wear-resisting, but no more than 133 root of stranded conductor wire core.

5. Power line such as starter ac generator output line battery line used by the conductor can withstand the high current insulation layer heat dissipation performance, voltage reduction of the special wire.

6. The ambient temperature around the engine is high, and there are many corrosive gases and liquids. Therefore, high-temperature, oil-resistant, vibration and friction resistant wires must be used in the wiring harness of the engine.

Selection of wire harness materials

The quality of wire harness material directly affects the quality of wire harness, and the choice of wire harness material is related to the quality and service life of wire harness. So in the choice of wire harness products, must not covet cheap, cheap wire harness products may be inferior wire harness materials.

So how do you tell the difference? Understand the material of the wire harness. The following 4 points are the data of wire harness material selection. Wire harness is generally composed of wire, insulation sheath, wiring terminal and binding material. As long as you know these materials, you can easily distinguish the quality of wire harness.

1. Selection of wire harness wire material: select the corresponding wire material according to the different service environment.

2. Selection of insulating sheath materials: common materials of sheath materials (plastic parts) include PA6, PA66, ABS, PBT, pp, etc. Flame retardant or reinforced materials can be added to plastics according to the actual situation to achieve the purpose of strengthening or flame retardant, such as adding glass fiber reinforcement.

3. Selection of terminal materials: the copper used for terminal materials (copper parts) is mainly brass and bronze (the hardness of brass is slightly lower than that of bronze), among which brass accounts for a large proportion. Additional, can choose different plating layer according to different demand.

4. Selection of binding materials: wire harness binding plays a role in abrasion resistance, flame retardant, corrosion resistance, interference prevention, noise reduction and appearance beautification. Generally, binding materials are selected according to the working environment and space size. There are usually tape, corrugated pipe, PVC pipe, etc.

The above is the definition, composition, materials and other details of electronic wire harness, as well as the selection of electronic wire harness materials. For more information, please continue to follow TXGA website: https://www.txga.com/

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